A helpful illustration in understanding analog signal ranges is to consider the signal
range to be expressed as a length on a number line.
For example, the common 4-20 mA analog current signal range would appear as such:
would be as simple as determining the length of a line segment stretching from the 4 mA mark to
the 14.4 mA mark:
As a percentage, this thick line is 10.4 mA long (the distance between 14.4 mA and 4 mA) over
a total (possible) length of 16 mA (the total span between 20 mA and 4 mA). Thus:
This same “number line” approach may be used to visualize any conversion from one analog scale
to another. Consider the case of an electronic pressure transmitter calibrated to a pressure range of
-5 to +25 PSI, having an (obsolete) current signal output range of 10 to 50 mA. The appropriate
current signal value for an applied pressure of +12 PSI would be represented on the number line as
such:
Finding the “length” of this line segment in units of milliamps is as simple as setting up a proportion between the length of the line in units of PSI over the total (span) in PSI, to the length of the line in units of mA over the total (span) in mA:
Solving for the unknown (?) current by cross-multiplication and division yields a value of 22.67
mA. Of course, this value of 22.67 mA only tells us the length of the line segment on the number
line; it does not directly tell us the current signal value. To find that, we must add the “live zero”
offset of 10 mA, for a final result of 32.67 mA.
Thus, an applied pressure of +12 PSI to this transmitter should result in a 32.67 mA output
signal.
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